![]() ![]() INTRODUCTION Oral delivery is the most common route of administration for drug products. All oral drug products lead to systemic and/or local action in the oral cavity and/or gastrointestinal tract. Oral drug products fall into two main categories: solids and liquids. Solid oral drug products include but are not restricted to capsules, tablets, granules, and powders. Similarly, liquid oral drug products include but are not restricted to solutions, suspensions, and emulsions. The definitions and descriptions of these dosage forms and brief information about their composition and manufacturing process are found in Pharmaceutical Dosage Forms
![]() ![]() The general chapter
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![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() Drug Product Quality Tests and Performance Tests Monograph tests, analytical procedures, and acceptance criteria for testing oral drug products are divided into two categories: (1) those that assess general product quality attributes, and (2) those that assess product performance, which is a specific quality attribute typically linked to bioavailability and bioequivalence studies (see Assessment of Drug Product Performance—Bioavailability, Bioequivalence, and Dissolution
![]() ![]() ![]() ![]() ![]() ![]() Each of these attributes is important for a primary understanding of the quality and performance of a drug product. Thus, they form the basis for the monograph. A compendial product should meet all drug product quality tests and drug product performance tests contained in its monograph.
PRODUCT QUALITY TESTS FOR ORAL DRUG PRODUCTS Drug product quality tests for oral drug products fall into two categories: (1) universal tests that are applicable to all oral drug products and should be included in the monograph, and (2) specific tests should be considered for inclusion for specific types of oral products.
UNIVERSAL TESTS Product quality attributes for oral dosage forms are important to ensure that commercialized products meet minimum quality requirements. Universal tests should be applied to all oral dosage forms and include Description, Identification, Strength (assay test), and Impurities (organic, inorganic, and residual solvents).
Description
Description is general in nature and is not a standard in itself. It communicates the appearance of an article that complies with monograph standards.
Identification
The identification test is defined in General Notices and Requirements, 5.40. It is included in a monograph as an aid to confirm that the article contains the labeled drug substance by providing a positive identification of the drug substance or substances in a drug product.
One method of confirming the identity is to compare the retention time of the sample with that obtained for the standard injections in a chromatographic assay procedure. Other methods often used to orthogonally confirm the identity of the active ingredient are: Thin-Layer Chromatographic Identification Test
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Assay
The assay is a specific and stability-indicating test to determine the potency (content) of the drug product. When a nonspecific assay (e.g., titration) is justified, other supporting analytical procedures should ensure that any interfering species can be detected. In general the a priori acceptance of ±10% variation in limits of a quality attribute (e.g., assay) from the target label claim (100%) in most cases is intended to account for manufacturing variability and shelf-life stability and is primarily based on the notion that such variation in a quality attribute is less likely to have any noticeable adverse impact on the desired clinical outcome. Acceptance criteria of 95.0%–105.0% are used with justification (e.g., for drug products with narrow therapeutic index). Activity assays and absolute content assays also are acceptable when justified.
Impurities
Process impurities, synthetic by-products, and other inorganic and organic impurities may be present in the drug substance and in the excipients used in the manufacture of the drug product. These impurities are limited by drug substance and excipient monographs. During product manufacture and over the shelf life of the product, degradation products can form. These can be a result of degradation of the drug substance or from interactions between the drug substance and excipient(s), among other factors. The procedures and acceptance criteria should specifically limit toxic materials. See specific requirements in the USP General Notices, 5.60 Impurities and Foreign Substances. [Note—For additional information, see Impurities in Drug Substances and Drug Products
![]() ![]() SPECIFIC TESTS FOR TABLETS In addition to the universal tests described above, the following specific tests for tablets should be considered, depending upon the nature of the drug substance and formulation.
Volatile Content
The test and the specific method depend on the nature of the article. Special consideration should be given to dosage forms for which water content has been shown to be a potential quality attribute and to products where solvent is used in the manufacture of the drug product.
When the presence of moisture or other volatile material may become critical, analysts must determine the amount of unbound volatile solvents or volatile matter of any kind that is driven off by Loss on Drying
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Disintegration
Disintegration is an essential attribute of oral solids, except for those intended to be chewed before being swallowed and for delayed- or extended-release products. This test measures the time it takes for the dosage unit to disintegrate in an aqueous medium and is described in detail in
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Tablet Friability
The test procedure is applicable to most compressed, uncoated tablets. Friability determines the ability of tablets to withstand mechanical stresses and their resistance to chipping and surface abrasion. [Note—For additional information, see Tablet Friability
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Tablet Breaking Force
Tablet breaking force measures the mechanical integrity of tablets, which is the force required to cause them to fail (i.e., break) in a specific plane. [Note—For additional information, see Tablet Breaking Force
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Uniformity of Dosage Units
Uniformity of dosage units must be demonstrated by either content uniformity or weight variation. Content uniformity is based on the assay of the individual content of drug substance(s) in a number of dosage units to determine whether the individual contents are sufficiently close to label claim. Weight variation can be used as an alternative to estimate content uniformity under certain conditions (see Uniformity of Dosage Units
![]() ![]() UNCOATED TABLETS Uncoated tablets include single-layer tablets that result from a single compression of particles and multilayer tablets that consist of concentric or parallel layers obtained by successive compression of particles of different composition. The excipients used generally are not specifically intended to modify the release of the active substance in the digestive fluids. Uncoated tablets include but are not limited to: effervescent tablets, buccal tablets, sublingual tablets, chewable tablets, disintegrating tablets, orally disintegrating tablets, boluses, soluble tablets, tablets for oral solution, and tablets for oral suspension. Boluses, large elongated tablets intended for administration to animals, should be considered uncoated tablets and must be in compliance with the product quality requirements. For uncoated tablets, disintegration should be tested as directed in
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Buccal, Sublingual, and Orally Disintegrating (Orodispersible) Tablets
These dosage forms will be discussed in a future new chapter, Mucosal Drug Products—Product Quality Tests
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Chewable Tablets
Chewable tablets are not required to comply with the disintegration test. Chewable tablets (intact) should undergo dissolution testing, as a product performance test (if cited in the monograph), because they might be swallowed without proper chewing by a patient. In general, the dissolution test conditions for chewable tablets should be the same as for nonchewable tablets of the same active ingredient or moiety.
Disintegrating or Dispersible Tablets
These are tablets intended to be dispersed in water before administration, giving a homogeneous dispersion.
Dispersion fineness: Place 2 tablets in 100 mL of water, and stir until completely dispersed. A smooth dispersion that passes through a No. 25 sieve (710 µm) is obtained.
Tablets for Oral Solution and Tablets for Oral Suspension
Dispersion fineness: Place 2 tablets in 100 mL of water, and stir until completely dispersed. A smooth dispersion that passes through a No. 25 sieve (710 µm) is obtained.
COATED TABLETS Coated tablets are tablets covered with one or more layers of mixtures of various substances such as natural or synthetic resins, gums, gelatin, inactive and insoluble fillers, sugars, plasticizers, polyols, waxes, coloring matter authorized by the competent authority, and sometimes flavoring substances and active substances. Tablets coated by sugar or film include but are not limited to: plain coated tablets, extended-release tablets, and delayed-release tablets. A disintegration test, when applicable, should be performed as directed in
![]() ![]() There are no additional specific quality tests for extended-release tablets and delayed-release tablets. Universal quality tests should be applied to these products.
SPECIFIC TESTS FOR CAPSULES In addition to the universal tests described above, the following specific tests for capsules should be considered, depending on the nature of the drug substance and formulation.
Product quality tests that are considered specific to the type of capsule include those for volatile content (
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Disintegration: Proceed as directed in
![]() ![]() There are no additional specific quality tests for extended-release capsules and delayed-release capsules. Universal quality tests should be applied to these products.
SPECIFIC TESTS FOR GRANULES In addition to the universal tests described above, the following specific tests for granules should be considered, depending on the nature of the drug substance and formulation.
Granules are solid dosage forms that are composed of agglomerations of smaller particles. Granules include but are not limited to: effervescent granules, coated granules, extended-release granules, and delayed-release granules.
Tests that are considered specific to the type of granules include volatile content (
![]() ![]() ![]() ![]() SPECIFIC TESTS FOR POWDERS Oral powders should indicate: “For Oral Use Only”. Tests that are considered specific to the type of powders include: Minimum Fill
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Minimum Fill
![]() ![]() On the basis of the nature of the article and scientific criteria, additional tests may apply, including pH in an aqueous solution, powder fineness, microbial limits, and others.
SPECIFIC TESTS FOR LIQUIDS The recommended product quality tests for a liquid drug product include the universal tests described above and the specific tests included below. Most of the quality tests for liquids require the evaluation of single-dose products to estimate the quality attribute. Specific directions to perform the quality tests for either single-dose or multiple-dose products are provided in the monograph or the general chapter. For example, weight variation may be used when adequacy of mix for the active substance(s) and excipients in the blend is well controlled to ensure their uniform distribution, as in solutions.
Deliverable Volume
When the liquid formulation is packaged in a multiple-dose container, compliance with Deliverable Volume
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Alcohol Determination
If the liquid formulation contains a quantity of alcohol, Alcohol Determination
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pH
Liquid oral products typically are aqueous formulations that are susceptible to pH changes from exposure to atmospheric CO2. The uptake of atmospheric CO2 and pH change of oral liquid products is only relevant to aqueous based products. Although it is less critical than in ophthalmic preparations, the pH of a liquid formulation can affect flavor and stability. The pH range as outlined in pH
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Microbial Content
The presence of certain microorganisms in nonsterile preparations may have the potential to reduce or even inactivate the therapeutic activity of the product and has a potential to adversely affect the health of the patient. Some liquid oral products can be subject to extreme microbiological control, and others require none. The needed microbial specification for a given liquid oral product depends on its formulation and use and is indicated in the monograph.
[Note—For additional information, see Microbiological Examination of Nonsterile Products: Acceptance Criteria for Pharmaceutical Preparations and Substances for Pharmaceutical Use
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Antioxidant
Release testing should be performed. Shelf-life testing may be unnecessary where justified by development and stability data (ICH Guidance Q6A).
Extractables
Where development and stability data show no significant evidence of extractables, elimination of this test may be proposed. Where data demonstrate the need and acceptance criteria for oral solutions—rubber stopper, cap liner, plastic bottle—data should be collected as early in the development process as possible (ICH Guidance Q6A).
TYPES OF LIQUID DOSAGE FORMS Specific quality tests for these dosage forms are provided in their respective monographs.
Oral Solutions and Powders and Granules for Solution
Tests of “for Solution” formulations are conducted on a well-mixed solution of the drug product constituted as described in the labeling.
Emulsions, Suspensions, and Powders and Granules for Suspension
Tests of “for Suspension” formulations are conducted on a well-mixed suspension of the drug product constituted as described in the labeling. Product quality tests for suspensions should include a test of suspendability.
SPECIFIC TESTS FOR MISCELLANEOUS ORAL DOSAGE FORMS
Lyophilized Oral Products
Water Determination
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[Note—All references to chapters above
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Auxiliary Information—
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USP38–NF33 Page 66
Pharmacopeial Forum: Volume No. 38(4)
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